Reducing Energy Consumption of Pressure Sensor Calibration Using Polynomial HyperNetworks with Fourier Features

Abstract

Our research aims to reduce the cost of pressure sensor calibration through machine learning. Pressure sensor calibration is a standard process whereby freshly manufactured pressure sensors are subjected to various controlled temperature and pressure setpoints to compute a mapping between the sensor's output and true pressure. Traditionally this mapping is calculated by fitting a polynomial with calibration data. Obtaining this data is costly since a large spectrum of temperature and pressure setpoints are required to model the sensor's behavior. We present a machine learning approach to predict a pre-defined calibration polynomial's parameters while requiring only one-third of the calibration data. Our method learns a pattern from past calibration sessions to predict the calibration polynomial's parameters from partial calibration setpoints for any newly manufactured sensor. We design a novel polynomial hypernetwork coupled with Fourier features and a weighted loss to solve this problem. We perform extensive evaluations and show that the current industry-standard method fails under similar conditions. In contrast, our approach saves two-thirds of the calibration time and cost. Furthermore, we conduct comprehensive ablations to study the effect of Fourier mapping and weighted loss. Code and a novel calibration dataset validated by calibration engineers are also made public.